robots.net blog for jkkroll

19 Jun 2008

Thu, 19 Jun 2008 21:11:08 GMT

I got the wireless key-fob working:

Family and friends have been having a lot of fun driving it around.

My end goal is to let the ‘bot talk to a base station connected to a PC. I REALLY want to write an RF bootloader, so I can reprogram without touching the ‘bot. This is the hardware for the base station ( Still need to write the software and firmware):

Deskpet pre-proto

Tue, 17 Jun 2008 15:07:09 GMT

I ordered a Nordic-FOB from Sparkfun to make the coding for the wireless module easier. While I’m waiting, I decided to hack together a pre-prototype of the deskpet using a Baby Orangutan from Pololu, that has an ATMega168 and an LB1836M, the same motor driver that the real board will use. If you want one of those Baby-O’s, get it quick, because they upgraded the motor controller on it, and the old version is going fast. On a good note, they added the LB1836M to their IC page for me, so they should be much easier to get now.

Here’s a pic of the prototype:

P.S. If you are looking for a cool off-the shelf ‘bot, the 3pi from Pololu looks really nifty. Can’t wait until it comes out…

Deskpet Update

Wed, 11 Jun 2008 05:13:20 GMT

I finished laying out the PCB during lunch today. Maybe I can clean it up and get it out to BatchPCB for fab by tomorrow morning:

I finally got around to taking some pictures of the base:

Deskpet Planning - Part B

Thu, 29 May 2008 23:20:36 GMT

1) I picked a battery: 230 mAh LiPo from All-Battery. If I raise the standoffs by about 0.05″ I can fit it between the motors and the PCB or I could add a small shelf to the back end of the frame, kinda like a penny-racer.

2) The IS471F requires 4.5V but I want to run from a max of 3.3V. Looks like I’m going to need to find another solution for proximity detection.

3) Charge pump for the color sensor LED’s: MAX1595? I have used some of the Maxim capacitor charge pumps in the past and they work well.

Deskpet Planning - Part A

Wed, 28 May 2008 20:16:53 GMT

I am working on the design for the Deskpet, and decided to build a prototype with a minimal configuration to get started. I plan to use an ATMega128 processor because I have several laying around. Here are the required input and outputs:

Input

Color/Line sensor
Linear Hall effect sensor
2 way IR proximity sensor
Ambient light level sensor
Wireless data
Battery level sensing
Battery charge input
Pushbutton

Output

2X Motors
Speaker
Wireless Data
OLED “face”

And here’s what I have so far for each:

Color/Line Sensor:

NECM005 RGB LED and TEMT6000 light sensor

Linear Hall Sensor:

Not sure yet. I like the 3 pin SIP devices from Allegro, but they need 4.5V. I would like to keep everything possible running from a 3V or maybe 3.3V supply.

IR Proximity Detect

2X IR LED’s and IS471F modulated detector. Could also be used for IR homing beacon for charging station. To avoid interference with the proximity detect, sending a specific pulse from the LEDs would trigger the charging station to transmit a response.

Light Level

CDS Cell or TEMT6000 light level sensor

Wireless Data:

Nordic nRF24L01 board from Sparkfun

Battery Level:

Voltage divider to ADC on the main processor

Battery Charging Circuit:

MAX1555 Lithium charge controller

Pushbutton:

SMT Momentary Normally Open SPST

2X Motors:

LB1836M Low Voltage Dual H-Bridge and 2X GM10 geared pager motors

Speaker:

Citizen Micro Speaker from Electronics Goldmine.

OLED “face”:

uOLED96 from 4DSystems. I have an older version than the one shown in the link with 8MB internal flash, and no uSD slot.

Still left to work on:

Battery - Size and mounting locations
Charging method - How does the robot find & connect to the charger?
Decide on a Hall Sensor
Find an LED charge pump since the G and B LEDs require 3.6 V

CNC Setup

Thu, 22 May 2008 05:03:45 GMT

Here’s a pic of the cnc setup:

Seig X1 Micromill, CNCFusion conversion kit, HobbyCNC Pro driver with 305 oz-in Motors, 24V 10A power supply

1.2 Ghz processor, 512MB RAM, Linux/EMC

More CNC’d parts

Tue, 20 May 2008 22:03:35 GMT

I have been playing more with my CNC machine and am working on some tiny treads for the GM10 motors. Here is a pick of the drive sprockets that I made. That is 1/4″ square grid paper that they are sitting on. I cut some prototypes out of nylon (yuck) then cut these out of some sample scraps of “Butter-Board“. That stuff cuts nice!
I made a female mold for the treads, but I don’t like it, so I’m going to redesign it. Maybe the sprockets also. I just got a 1/16″ end mill in the mail today so I can probably make them better now anyway. As soon as I tram my mill and get out the backlash, since my circles appear slightly out of round.

Deskpet redux

Tue, 13 May 2008 22:04:14 GMT

As an ongoing project (see Flik previously) I have been working on a small robot that could live on my desk as a pet, hence the Deskpet moniker. I’ve done some research into how to give him personality, as well as how to add emotion (links soon). Last weekend I decided to play with my CNC mill and cut out a design for the body of my deskpet robot. I’ve been working on this design for a while so it was just a matter of loading and running the program. Then, one of the guys at work used the CNC’d master to make an RTV mold, and I molded a urethane copy:

The body is shown with a Nickel for scale. The pics are really crummy because I used my cell phone, I’ll post better pics later. This will make a robot small enough to use for Micro-Sumo competition, and is designed around the GM-10 motors. I may end up selling these as just the body, or as a complete robot kit.

The impossible takes a little longer…

Sat, 3 May 2008 01:11:17 GMT

Take a look at this: http://wiki.airsoftcommunity.co.uk/Gatling_Gun.

According to the Airsoft Wiki, what I am attempting to do is nigh impossible. Cool! That’ll make it even more fun.

And now for something completely different…

Fri, 2 May 2008 19:13:24 GMT

So for anyone looking for an update on the Steampunk PDA: It’s dead. I was building it so that I would have something to sync with Outlook and remind me of appointments, tasks, etc. Well, the company gave me a Blackberry, so I now have no incentive to finish the PDA. Would it be cool? Sure. Would it be cool enough to entice me to finish it, even though I already have something that works? Probably not, but maybe someday. Who knows?

My next project is an automated sentry gun for the Defconbots competition at Defcon in Las Vegas this year. I was going to build a level 1 sentry from TF2, but a buddy here at work is already doing that. So…. I decided to one-up him and aim for a level 2 sentry.

Yep, complete with dual, counter-rotating gatling guns. I have picked up a few parts, enlisted a partner, Nate, who may be posting on the blog later, and even made a gatling-esque paperweight on the CNC mill:

Sorry about the image quality, I took that with my cellphone this morning.